Pneumatic volumetric Piston Filler
Manufacturers & Exporters

Application :

Pneumatic volumetric Viscous Piston Filler available with Single Head/Twin Heads/ Four Heads.

Our Volumetric Piston Fillers are used by industries in the Food & Beverage, Cosmetics, and Personal Care, Agricultural, Animal Care, Pharmaceutical, and Chemical fields. Also Widely used in jelly, pudding, fruit juice, Icecream cup filling, Yogurt cup filling, Honey, Curd, Buttermilk filling , Shrikhand filling with Single Head/Twin Heads/ Four Heads.

The larger product cylinder, the more available volume for filling is adjusting the length of the pistons Stroke can change this volume. As the stroke is lengthened, the volume of the chamber is increased and as the stroke is shortened, the volume of the chamber is decreased.

Accuracy is dependent on what percentage of the overall volume of the product cylinder is used. To greater the volume, for better result we get depending on the diameter. These series filling machines are accurate to +/-1% when used in the recommended fill volume ranges for each specific size cylinder.

KEY FEATURES:

Number of Fill Heads: 2,4,6,8,10,12,14, 16 Filling Size: 500, 1000, 2000, 5000ml Production rate 10-80Bottles/Min depends on liquid and bottles. Heavy-duty stainless steel constructed Stainless steel Reservoir Automatic Bottling Index kit with bottle counter Pneumatic indexing gates (count in, count out)

Features:

• Filling Range: 5 to 35,25 to 100, 50 to 250, 100 to 500 & 200 to 1000ml models are standard
• Approximate Speed: 8-14 pcs/min on single head 16-28 pcs/min on double head (depending on operator speed, product density, draw length, a fill speed, among others)
• Suitable to fill low to high-density liquids (0 - 10,000 cp)
• All Parts in Contact with Product are SS-304 or Food Grade (SS 316)
• Stainless Steel Construction
• Rugged Rotary Valve System Design

How It Works:

The piston is drawn back in its cylinder so that the product is sucked into the cylinder. A rotary valve then changes position so that the product is then pushed out of the nozzle instead of back into the hopper.

Application:

This type of piston filler is best suited for viscous products that are paste, semi paste, or chunky with large particulates. These piston fillers are built to meet food grade standards and can also handle various chemical applications.

Examples:

Filling machine suitable for Heavy sauces, salsas, salad dressings, cosmetic creams, heavy shampoo, gels, and conditioners, paste cleaners and waxes, adhesives, heavy oils and lubricants

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Advantages:

This lower cost conventional technology is easy to understand for most users. Fast fill rates are achievable with fairly thick products. Warning: this technology is nearly obsolete with the advent of servo positive displacement fillers.

OTHER OPTIONS: (not included with the machine - inquire for availability)

• Double Jacket Heated Hoppers (For Hot Products)
• Agitating Auger (For Products that need mixing)
• Custom Nozzles (To direct flow and/or to prevent foaming, splashing, excessive aeration, etc.)
• Various O-ring Materials (Teflon®, Silicon, Encapsulated Silicon, etc.)
• Photo Eye for Automatic Cycle Actuation

Rotary valve piston filling machines can do all of the "hard" jobs like filling pastes and products with particulates such as cottage cheese, potato salads, peanut butter, salsas and many other chunky products. 

The concept is actually rather simple in that the hopper flood feeds the rotary valve which connects between the hopper and cylinder on the draw stroke and then flips ninety degrees between the cylinder and discharge tube on the dispense stroke, as can be seen in the animation on the right. Because the rotary valve can be hollowed out, large particles of up to one half inch (sometimes larger) can pass through without damage.

Rotary valve piston filling systems are available as bench top, automatic inline, and rotary high speed systems and can be sized for your range of filling needs up to a 10:1 ratio and maintain its amazing +/- one half percent accuracy.

We also manufacturing different type Piston Filling Machine, Paste Filler, Cream Filling, Juice Filling, Viscous Filling, Pesticide Filling Machine, Semi Liquid Filling, Grease Filling, Cold Grease filling machine, Jam Filling ,Fruit Crush filling machine, Fruit pulp Filling Machine, Cheese Filling Machine, Viscous Liquid Filling Machine, Peanut Butter Filling Machine, Chunky Product Filling Machine, Pneumatic Liquid Filling Machine,Liquid Chemical Filling Machine, Oil Filling Machine, Cheese Filling Machine, Pump Filler, Rotary Valve Filler , Ointment Filling Machine, Sauce Filling Machine, Tomato ketchup filling Machine, Viscous Product Filler, Jelly filling machine, Jam Filling Machine, Bottle Filling Machine, Volumetric Filling Machine